HeadlinesBriefing favicon HeadlinesBriefing.com

Credit‑Card‑Sized Computer Achieves 1 mm Thickness

Hacker News •
×

An engineer has folded a full computer into a card‑sized slab only 1 mm thick. The prototype packs an ESP32‑C3FH4 with Wi‑Fi and BLE NFC, a 1.54‑inch 200×200 e‑paper display, an ultra‑thin Li‑Po and a 3‑axis accelerometer. All parts sit on a custom flex‑PCB the maker etched himself.

Finding parts thin enough was only half the battle. Mechanical stability dominated the design: pressure, solder fatigue, and strain from a 0.5‑mm pitch demanded hand‑soldered wires instead of off‑the‑shelf FPC connectors. The team’s GitHub log documents the full process, from etching the board to managing power paths and charging circuitry.

The result is a fully self‑powered device that barely exceeds the credit‑card footprint. While the claim of a “computer” may stretch the term, the unit meets all functional criteria: networking, display output, and battery autonomy. The effort showcases the limits of miniaturization when electrical, mechanical, and chemical engineering converge.

Such a feat pushes the envelope for wearable and embedded systems, where space and power budgets shrink. By soldering each 0.5‑mm pitch pad manually, the builder sidestepped the obsolescence of standard FPC connectors, a move that could inspire next‑generation modular designs. The project’s open‑source documentation invites others to iterate on the concept, potentially accelerating research in ultra‑compact electronics.